POWDERs

Vitalife Biotech SOFTGELS OEM service

Professional Softgel OEM/ODM Manufacturer

Vitalife Biotech has introduced more than 20 production lines including automatic powder stick pack and automatic barrel filling production lines. We can produce powder products in different specifications from 1g to 2000g, providing diversified powder packaging forms such as stick pack, bag, and barrel.

We support custom softgel shapes, content weights, and formulations to meet your brand’s unique requirements for health food and functional food products.

Our customizable softgel types:

  • Plant Softgel
  • Enteric Coated Softgel
  • Chewable Softgel
  • Droplet Softgel
  • Fast-Disintegrating Softgel
  • Gel Candy

Softgel Specifications & Daily Production Capacity

All capacities are based on 24-hour continuous production; custom mold development is available for non-standard specifications. Below are our standard softgel formats with mature production processes.

260mm Film Width Rounded Corner Cutter – 4 Lanes

Specification1g – 3g per sachet
Minimum Order Quantity200,000 sachets
Daily Capacity200,000 – 500,000 sachets
Dimensions (Height × Width)1g: 107mm × 28mm
2g: 107mm × 28mm
3g: 117mm × 32mm / 137mm × 28mm

    450mm Film Width Rounded Corner Cutter – 5 Lanes

    Specification8g – 15g per sachet
    Minimum Order Quantity100,000 sachets
    Daily Capacity200,000 sachets
    Dimensions (Height × Width)8g: 147mm × 38mm
    10g: 170mm × 38mm
    12.5g: 168mm × 40mm
    15g: 140mm × 38mm

    600mm Film Width Rounded Corner Cutter – 4 Lanes

    Specification20g – 32g per sachet
    Minimum Order Quantity100,000 sachets
    Daily Capacity200,000 sachets
    Dimensions (Height × Width)20g: 147mm × 38mm
    25g: 190mm × 40mm
    32g: 190mm × 40mm

    880mm Film Width Rounded Corner Cutter – 10 Lanes

    Specification10g per sachet
    Minimum Order Quantity100,000 sachets
    Daily Capacity200,000 sachets
    Dimensions (Height × Width)157mm × 65mm

    Cylindrical Shape (OB) – High Content Weight

    Mold CodeContent Weight (mg)Daily Capacity (pcs)
    16#OB550-6201,120,000
    20#OB750-1000900,000
    24#OB950-1100950,000
    30#OB1150-1250780,000
    32#OB1230-1330780,000
    36#OB1100-1300730,000
    40#OB1300-1500750,000
    51#OB (Plant Gel)1000520,000

    Heart Shape (FV)

    Mold CodeContent Weight (mg)Daily Capacity (pcs)
    5#FV300mg-350mg900,000
    10#FV600mg-700mg670,000
    12#FV700mg-800mg750,000
    16#FV750mg750,000
    17#FV800mg-900mg600,000
    20#FV1000mg-1200mg570,000

    Fish Shape (VF) (Long)

    Mold CodeContent Weight (mg)Daily Capacity (pcs)
    6#VF190mg-290mg1,140,000
    6#VF200mg-300mg1,140,000
    8#VF270mg-370mg780,000
    25#BFB (Plant Gel)500mg520,000

    Fish Shape (VF) (Fat)

    Mold CodeContent Weight (mg)Daily Capacity (pcs)
    8#VF (Fat Fish)270mg-370mg1,005,000
    9#VF (Fat Fish)310mg-350mg1,230,000
    12#VF (Fat Fish)310mg-410mg930,000
    16#VF (Fat Fish)500mg-650mg800,000
    17#VF(Fat Fish)800mg-900mg500,000

    Drop Shape

    Mold CodeContent Weight (mg)Daily Capacity (pcs)
    9#T310mg-350mg1,440,000
    14#HT510mg-610mg990,000

    Racket Shape

    Mold CodeContent Weight (mg)Daily Capacity (pcs)
    10#SBG350mg-450mg660,000

    Gourd Shape (HL)

    Mold CodeContent Weight (mg)Daily Capacity (pcs)
    6HLG310mg-410mg1,260,000
    8HL270mg-370mg1,200,000
    9#400mg-500mg1,350,000
    14#500mg-550mg1,140,000
    12HL#5070mg-5170mg180,000

    Blister Packaging for Softgels & Gel Candy

    We provide integrated blister packaging solutions for finished softgel products, with two professional packaging lines and customizable aluminium foil printing. All packaging materials meet food contact safety standards.

    Packaging Line Capacity & Material Options

    Packaging MaterialConsumption
    (per 10,000 boards)
    MOQStandard Specifications
    PVC45kgTransparent: ≥50kg; Colored: ≥500kg230*0.35mm, 260*0.35mm, 265*0.35mm
    PTP Aluminum Foil (Alu-Plastic)6kgBlank/Logo-printed: ≥50kg (≈80,000-100,000 boards)135mm, 230mm, 260mm, 270mm (in stock)
    Tropical Aluminum (Alu-Alu)20kg≥200kgTropical Aluminium (Alu-Alu)

    Aluminium Foil Customization & Printing

    • Logo/brand printing on PTP Aluminium Foil: Recommended single-colour printing (cost-effective & fast delivery)
    • Production lead time for new printed foil: 7-17 days
    • Custom material specifications: Custom mold development is required
    • Blister feasibility & final board size: Confirm with our production team in advance

    Standard Blister Board Formats

    We offer standard cavity counts for blister boards; custom cavity counts/sizes are available with dedicated molds:

    • 8 pcs/board | 10 pcs/board (Most commonly used)
    • 15 pcs/board | 20 pcs/board (Large-format for bulk sales)

    #807121 – 500mg*8caps per blister

    #70 – 900mg *10caps per blister

    #27 – 300mg*10caps per blister

    #74 – 500mg*10caps per blister

    #62 – 500mg*10caps per blister

    #3 – 500mg*10caps per blister

    #76 – 500mg*10caps per blister

    #61 – 500mg*10caps per blister

    #399108 – 600mg*10caps per blister

    #18 – 700mg*10caps per blister

    #40 – 700mg*10caps per blister

    #23 – 750mg*10caps per blister

    #78 – 750mg*10caps per blister

    #21 – 1000mg*10caps per blister

    #81159 – 1200mg*10caps per blister

    #65 – 1500mg*10caps per blister

    12caps per blister

    #56 – 300mg*15caps per blister

    #51 – 500mg*15caps per blister

    #59 – 500mg~750mg*12caps per blister

    #80929 – 1200mg*15caps per blister

    #80929 – 1200mg*15caps per blister

    #32 – 1500mg*15caps per blister

    #35 – 300mg*15caps per blister

    Softgels – Manufacturing Process Flow Chart

    FAQ’s

    Do you have a question?

    Our end-to-end OEM/ODM services cover formulation R&D, pilot testing, full-scale production, and custom packaging, ensuring compliance with international standards such as GMP, ISO, and FDA. Whether you’re launching a new supplement or scaling an existing product, we deliver tailored softgel solutions that meet global market demands and regulatory requirements.

    We specialize in softgels designed for liquid, oil, and suspension formulations. Our offerings include standard gelatin softgels, vegetarian/vegan softgels (using plant-based materials like carrageenan or HPMC), enteric-coated softgels for targeted release, sustained-release softgels, and microencapsulated softgels for sensitive actives. We produce various shapes (oval, round, oblong) and sizes to accommodate different dosages and improve swallowability, ideal for products like Omega-3, CBD, and fat-soluble vitamins.

    We offer packaging specifically designed to protect softgels from moisture and oxidation, including HDPE/PET bottles with desiccants, blister packs (PVC/PVdC), and custom cartons. For sensitive formulations, we provide nitrogen-flushed bottles and light-proof packaging materials. We also support private label design and printing for all packaging components to align with your brand identity.

    Our MOQ is 300,000 softgels for standard gelatin formulations. For vegetarian/vegan softgels, custom shapes, or specialized fillings (like probiotics or high-potency oils), the MOQ is typically 500,000 units due to the unique production setup and stability requirements. We can discuss flexible options for pilot batches to support your product development phase.

    Standard softgel orders take 35–40 working days from formula confirmation to delivery. This includes critical steps like gelatin shell preparation, encapsulation, tumbling, drying (24–72 hours), polishing, packaging, and final comprehensive testing (including disintegration and dissolution rates). Rush production can be arranged for urgent orders, subject to production capacity and may involve additional costs.

    Other Dosage Forms for Your Product